Molten Iron Transfer System
Advantages:
- 1. The self-developed central control system can coordinate multiple hot metal cars at the same time according to the designated process;
- 2. Using Siemens' IWAN industrial wireless operating system and German SIKE sensors, combined with independently developed control systems and software, it is not easily affected by many factors at the production site and has high stability and security;
- 3. The transfer vehicle series is complete and can be flexibly configured according to different site conditions.
Product Description
Molten Iron Transfer System, originated from clients’ practical needs, developed in high quality standard and advanced technology, providing a transfer line totally free from manual labor with complete automation. The transfer line greatly improve the efficiency while saving human labor and safety risk, featuring:
- All furnace front cart are equipped with weighing sensor, the weight are displayed real-time and communicated to auto-pouring system and smelting system.
- The control system can calculate the molten needed and regulate the transfer, instructing the lift cart to stop feeding or alarm the workers to increase molten supply.
- Self-developed control system can coordinate multi-transfer carts to transfer molten in programmed sequence like picking up, slag-removal, nodulizing, feeding, etc.
- IWAN wireless operating system from SIMENS along with high end sensor from SICK and self-developed control system make the whole transfer line very stable and safe.
- Furnace front cart can pick up molten at any furnace, and move front backword to adapt the pouring angle.
- An insulation cover is designed to reduce heat loss during transfer.
- A guard panel is designed in each cart to prevent operation error, based on highly reliable sensor.
- A rail sweeping device is installed in front of the cart, keep the molten away from the rail.
- Full series of transfer cart is available, including furnace front cart, turnover cart, lift cart, etc, providing multitransfer solution based on practical needs.
Safe, efficient, fully automated transfer
Specification: Molten Iron Transfer System
| Model | RKFY-11 Furnace Front Cart |
RKFY-12 Rotate Cart |
RKFY-13 Lift Cart |
RKFY-22 Double Station Cart |
| Rated Capacity | 1~8T | |||
| Max Travel (m) | 60 | 60 | 10 | 5 |
| Max Speed (m/s) | 2.5 | 2.5 | 1.5 | 1.5 |
| Back & Forth Adjusting (m) | 0.6 | Transit Cart | 0.8 | Transit Cart |
| Max Rotate Angle | / | 270° | / | / |
| Max Lift Height (m) | / | / | 2.5 | / |
| Max Pour Angle | / | / | 95° | / |
Personalized customization
In traditional foundry workshop, molten transfer usually is carried by bridge crane or fork lift or even manual cart, during which the molten would travel amid or above the workshop. This transporting method not only has potential safety risk because small distance between workers and molten, but also cost many human labors in crane, forklift manipulation.
Rongke independent property right Control system
The research and development of Rongke intelligent molten iron transfer line is completely based on the actual situation of the domestic foundry industry and customized according to the actual needs of customers.
ln order to meet the ever-changing market, the intelligent molten iron transfer line of Rongke can be customized according to the customer’s production process requirements, and can realize the linkage control with the melting system and automatic pouring system, fully realizing the real intelligent and automatic production. The core gas components of the system adopt international first-line brands to ensure the safe and stable operation of the equipment.
