Top Benefits of Using an Intermediate Frequency Coreless Induction Furnace

Intermediate Frequency Coreless Induction Furnace: An Advanced Solution of Metal Melting Rates

The Intermediate frequency coreless induction furnace is a practical furnace technology that provides excellent metal melting services and unrivalled energy efficiency, precision, and safe working conditions. Employing the latest technology in their manufacturing, these are suitable for use in foundries and industrial applications where a consistent performance of the furnaces when melting is required. Rongke Group with utilization of its advanced intermediate frequency coreless induction furnace offers a number of peculiarities to the production process: the process is safer, it is considerably quieter and its impact on the environment is minimal.

Potential Benefits of the Intermediate Frequency Coreless Induction Furnace

Noise Reduction:

Operating at a noise level that is 30 percent lower than competitive models is this furnace. As a result of its low noise output, it provides a safer environment, plus eliminates the level of noise pollution that occurs within industrial premises.

Fully Enclosed Furnace Shell:

Coil ignition, for instance by dust, is also avoided through a shell that is completely enclosed. This design provides an effective long-term operation, preserving the characteristics of the coils and preventing potentially dangerous conditions due to dust formation.

Magnetic Field Shielding:

 The furnace is enclosed with secondary shielding which results in a magnetic emission of only 10% of other similar equipment. This level is far below the national standard or recommendation that serves to minimize electromagnetic influence to create a safer work environment.

What Features make it special?

Enhanced Safety System

Inter IF CI Furnace is equipped with Rongke IDE Furnace Leakage Alarm System which follows the safety standard certified under the EU CE system. This system’s innovative structure is an early leakage detector of the furnace itself.

•          Leakage Detection Principle: When there is mitigation of metal at the furnace lining or it touches the current detection electrode an alarm for leakage current is activated. Should the molten metal come in contact with the induction coil, an enhanced voltage sensor circuit produces an alarm and isolates the leakage point.

•          Grounding Alarm Detection: When tempers have risen and the molten metal is within two centimeters of the coil, an increased component leakage current to the ground is detected. Should this exceed a set limit or should the coolant conductivity go above the limit, the alarm goes off to ensure that action is not delayed in cases of a problem.

Unmatched Energy Efficiency

The coil is another crucial element of furnaces, to be specific, the furnace’s primary component. Rongke Group obtains TU1 grade oxygen-free copper from Chinalco Luoyang Copper Co., Ltd., due to its high purity and electrical conductivity. Manufactured through a cold extrusion process, has developed into the industry’s thickest copper tube wall of a coil. Accompanied by a double coil technology, this construction enables the reduction of operational costs and an increase in melting performance, thus driving great energy efficiency.

Imaginative Magnet Program Yoke

The magnet yoke technology in this furnace is made to use directional, cold-rolling silicon steel sheets of premium quality with a magnetic loss of less than 105. The coverage rate of the magnet yoke is over 70%, and the induced magnetic field is intensively converging where the energy transmission and heat accumulation in the molten bath are beneficial.

•          Cooling and Heat Dissipation: Another jet water cooling system at both sides of the magnet yoke to make the heat dissipation equal. In addition to improving performance consistency, this design also enhances the wear resistance of the yoke stem, making it almost immune to wear and tear.

•          Enhanced Performance with Silicon Steel: Additionally, incorporating expensive silicon steel sheets greatly reduces the magnetic losses and, hence, the generation of heat. This feature enables us to keep the working life long as much as possible while keeping the Operation cost at the lowest level possible.

Robust Support Systems

The intermediate frequency coreless induction furnace also has a strong supporting system for supporting the body, for heavy load working conditions, the performance is stable and reliable. Key components include:

•          Tilting Furnace Drive System: A hydraulic oil pump is applied for the power supply with an option for a backup power supply. All the oil cylinders are equipped with explosion-proof valves and fire-proof sleeves are used at the outer side of exposed oil pipes.

•          Cooling System: Individual closed-loop water cooling with de-ionized water cools all parts of the furnace to avoid overheating. Temperature and pressure are kept checked and for maximum reliability, carbon-free rubber pipes of the German Continental brand are used.

•          360-Degree Dust Hood: A hydraulic dual rod operation system and variable direction opening and closing comes with this dust hood; hence a reliable system giving the necessary dust control in the melting area to meet the required cleanliness status.

Precision Engineering and referencing

Rongke Group intermediate frequency induction furnace exactly reflects the extent of its notions on detail and quality. Right from the design phase to production, all the units’ process conforms to contingent manufacturing practices.

•          Steel Furnace Shell Design: The steel furnace shell being fully enclosed for better protection is constructed to high standards, by conforming to international standards. They are also additional proof of the prevention of powder intrusion, low magnetic radiation as well as high safety.

•          Advanced Welding Process: Closely related, this housing uses the latest welding technology. This reduces noise, makes maintenance easier and increases the rigidity of the furnace.

These design features make this furnace one of the most popular types of furnaces used in foundries and industrial facilities. Because melting metal in a timely, efficient and high-quality manner is critical.

Why the Intermediate Frequency Coreless Induction Furnace?

These are metallic products that require precision for their production, and the intermediate frequency coreless induction furnace is one of the modern and sustainable solutions to it. Some benefits include:

•          Energy Efficiency: A highly efficient solution is applied to melt furnaces, which minimizes energy expenditures and ensures efficient work.

•          Low Maintenance: The high-quality materials and meticulous manufacturing methods used in the manufacture of these machines and equipment ensure that they do not require regular maintenance. Thereby reducing time wastage.

•          Enhanced Safety Features: Safety measures implemented within AREVA include the IDE furnace leakage alarm system and the safe closure of the furnace shell. This provides a safe working environment for the workers.

•          Long Service Life: This explains why furnace manufacturers use higher grades of steel. Such as TU1 grade copper and silicon steel yokes to enhance the durability of this furnace type, resulting in a better return on investment.

Conclusion

The intermediate frequency coreless induction furnace by Rongke Group represents a high-efficiency, low-maintenance solution for industrial metal melting applications. The furnace offers advanced features such as reduced noise levels, secondary magnetic shielding and innovative coil technology. Stand out among similar stoves. For facilities aiming to optimize their metal melting operations, this furnace is an investment in quality, reliability, and operational efficiency. Get a quote today and discover how the Rongke Intermediate Frequency Induction Furnace can transform your melting processes and support a more sustainable industrial future.