Advanced Automatic Metal Pouring System for Precision and Efficiency

A Smarter Way to Pour Metal?

How can foundries pour faster and more accurately? How can they reduce waste and improve safety? These questions are becoming more important as competition grows. Every company wants higher efficiency, better quality, and a faster process.

Traditional pouring methods have many problems. Manual scoops, tundishes, and semi-manipulators need too much labor. Accuracy is low, and molten metal is often wasted. Temperature control is hard, leading to more defects. As a result, more foundries now look for automatic pouring systems.

The Rongke Automatic Pouring System offers a better solution. It is smarter. It improves accuracy. It is more reliable. This system helps foundries reduce defects, save labor, and increase efficiency. With advanced technology, it makes metal casting easier and more precise.

Innovative Features of the System

Bottom-Type Unheated Pouring Machine

The pouring machine has a heavy-duty ladle. It is removable and well-insulated. It works well for grey iron, ductile iron, and vermicular graphite cast iron. It also suits production that switches between different alloys. The machine is easy to tilt. Maintenance is simple. The nozzle can be changed quickly. Feeding and pouring happen at the same time.

The vision alignment system is self-developed. It works with a high-end PLC control system. A servo-driven stopper rod makes the system more sensitive. It also makes it more reliable. The machine is efficient and cost-effective.

Bottom-Type Heated Pouring Furnace

The heated pouring machine has series resonance IF power. It also has a high-efficiency induction coil. The power factor is always above 0.95. It provides accurate molten temperature control. It is also flexible like the unheated pouring machine.

It works with a high-end control system. The removable base makes it more adaptable. It is a great solution for grey iron and ductile iron foundries. It ensures stable operation. It also increases production efficiency.

Automatic Pressurized Pouring Heating Furnace

The pressurized pouring heating furnace has advanced IF power. The power factor stays above 0.95. It also has an automatic pressurization system. Nitrogen protection is included.

This system is best for foundries that need precise temperature control. It also ensures accurate pouring control. It is suitable for metals like iron and copper alloys. It improves the consistency of the casting process.

Control System

The control system is the core of the Rongke pouring furnace. An industrial computer processes all sensor data. It directly controls pressure, servo functions, and the inoculant system.

It also connects with other equipment. It communicates with molding lines and auxiliary devices. The software package includes all essential functions. It also supports system expansions.

Technology Adavantage

Pouring System Features

Automatic level compensation adjusts pouring parameters. The system adapts to pressure changes. Feeding and pouring happen at the same time. The weighing system shows real-time molten levels. The back-tilt frame has a removable design. Operators can switch between different molten easily. The tundish design improves insulation. It reduces fading rates. Bottom pouring prevents slag from entering molds. The system needs no ground foundation. It is easy to monitor, operate, and maintain. Installation is simple. Energy consumption is low. Maintenance costs are also low. The vision alignment system prevents over-pouring. It also prevents under-pouring.

Temperature and Pressure Control

The system controls temperature evenly. It reduces overheating risks. Lining builds up less. Pouring adjusts automatically for different molds. The vision alignment system controls it. Servo-driven stopper rods ensure accuracy. The furnace base makes pouring faster. Nitrogen gas protection reduces burning loss. It extends nodulizing fading. Molten heats evenly. Slag buildup is lower. Cleaning is easier. Pressure control stays accurate. The slot level remains steady. Over-pouring and under-pouring do not happen. The back-tilting function drains molten. Feeding happens while pouring. The weighing system shows molten levels in real-time.

Control System and Interface

The control system supports automatic, semi-automatic, and manual pouring. Operators can optimize the process. They can store pouring modes. The system saves multiple menu options. Each menu stores different pouring patterns. The power control function displays coil data. Voltage, current, and power levels are visible. It also shows resistance and reactance. Consumption calculation helps monitoring. The furnace pressure is controlled automatically. It links to the stopper rod for safety. Slot level and pressure adjust themselves. Operators set all parameters on the panel. The interface is simple. Operators touch the screen to control it. The smart diagnosis tool finds failures quickly. Troubleshooting is fast and efficient.

Industry Impact & Applications

Foundries & Manufacturing Plants

The system helps foundries work faster. It improves precision. It increases production while reducing defects. Automation lowers labor costs. Metal waste is reduced. Quality control is better. The system maintains consistent molten levels. It ensures stable pouring. The process is safer and more efficient.

Automotive & Aerospace Industries

The system meets high-precision requirements. It helps produce critical components. It ensures uniform metal flow and temperature. Automotive manufacturers need accurate casting. The system improves consistency. Aerospace parts require strict tolerances. The system helps achieve them. It makes production more reliable.

Sustainability Benefits

The system reduces metal waste. It ensures precise pouring. Fewer defects mean less scrap. Energy efficiency improves. The high power factor lowers consumption. Environmental impact is lower. Foundries produce less waste. Maintenance costs go down. The system supports sustainable production.

Upgrade Your Foundry with Rongke Automatic Pouring System!

This system makes pouring faster. It improves accuracy. It reduces waste. It saves energy. It works for different metals. It controls temperature well. It lowers defect rates. It is easy to install. It needs little maintenance. It is safe and reliable.

The vision system stops over-pouring. The control system adjusts pressure. The servo-driven stopper rod makes pouring precise. The heated furnace keeps molten metal stable. The pressurized system protects with nitrogen. The software stores multiple pouring modes.

Get better efficiency. Get higher quality. Get Rongke Automatic Pouring System today!